Online & Cloud-Based Monitoring Systems

The 107VF-B / B1 / FFT Analyzer / Balancer (Device, Analyzer) is a compact yet powerful vibration analyzer designed to measure overall vibration parameters, FFT spectrum analysis of rotating machinery, immediate evaluation against ISO 10816 standard, balancing of rotating machinery, and condition monitoring by route-based measurements and data collection. Route files and data files exchange via email make it ideal for data collection at remote sites. Simple to use, with remote firmware upgrades, and comes with data management and reporting software.

Features:

• Possibility to obtain trends of vibration variation with the help of "ConSpect" software
• Time waveform analysis
• Display of peak-to-peak, RMS, and peak vibration values
•  Non-contact infrared tachometer for measuring rotational speed
• Built-in rechargeable battery
• Envelope spectrum for bearing fault detection
• Spectrum analysis to verify the source of high shock pulse
•  Single- or 4-plane balancing
• Optional temperature measurement and advanced route management software VibAnalyst FFTGraph2™

The 107VF-T2 Vibration Analyzer (Device, Analyzer) is a compact yet powerful vibration analyzer designed to measure overall vibration parameters, FFT spectrum analysis of rotating machinery, immediate evaluation against ISO 10816 standard, balancing of rotating machinery, and condition monitoring by route-based measurements and data collection. Route files and data files exchange via email make it ideal for data collection at remote sites. Simple to use, with free firmware upgrades, and comes with data management and reporting software.  

Features

• Possibility to obtain trends of vibration variation with the help of "ConSpect" software  
•  Time waveform analysis  
• Display of peak-to-peak, RMS, and peak vibration values  
• Non-contact infrared tachometer for measuring rotational speed  
•  Built-in rechargeable battery  
•  Fast, easy, and reliable diagnosis of rolling element bearing condition  
•  Easy-to-understand condition evaluation in green-yellow-red scales  
• -Precision analysis of oil film condition in the interface between the outer and inner races  
•  Spectrum analysis to verify the source of high shock pulse  
•  Optional temperature measurement and advanced route management software VibAnalyst  
•  Optional noise measurement  

5th generation of vibration analyzers!

DC-23 is a dual-channel vibration analyzer of the new generation.Main device feature – two-channel simultaneous and synchronized data collection. All measurement results are acquired from a single time signal.This approach allows cutting down the measurement time by 3–6 times in comparison with previous-generation vibration analyzers.

New Features:

• Increase of max frequency up to 51,200 Hz
•  Increase of frequency resolution up to 51,200 lines
• New types of measurements added

Technical Specifications

Input

• Channels: 2 analog channels, 1 synchronization channel
• Converter types: Accelerometer, current clamp, tacho, microphone
• Frequency range: 0.5 – 51,200 Hz
• Non-linearity of AFR: ±5% (0.5 dB)
• Channel interference: –100 dB

Vibration Parameters

•  Measured parameters: Displacement, velocity, acceleration
•  Detector: RMS, peak, peak-to-peak, peak factor
• Measurement of vibration broadbands according to GOST:
•  2–1000, 10–1000, 10–2000 Hz
•   2–200, 3–300, 5–500, 10–5000, 500–2500 Hz
•   625–2500, 1200–2500, 2500–5000, 5000–10000 Hz
•   Additional: 10000–25000, 17000–25000 Hz

General Info

• Protection: IP65 (dust- and moisture-proof)
•  Operating temperature range: –20 to +50 °C
• Device weight without sensors: 1 kg
•  Dimensions: 143 × 194 × 39 mm
•  Operating time: ≥8 hrs.
•  Charging time: ≤4.5 hrs.

5th generation of vibration analyzers!

DC-23 is a dual-channel vibration analyzer of the new generation.

Main device feature – two-channel simultaneous and synchronized data collection. All measurement results are acquired from a single time signal.

This approach allows cutting down the measurement time by 3–6 times in comparison with previous-generation vibration analyzers.

New Features:

•  Increase of max frequency up to 51,200 Hz
•  Increase of frequency resolution up to 51,200 lines
•  New types of measurements added

Online Vibration Monitoring System - Itascope - A PC Based Application For ITA 100 Series

Vibration Consulting Exchange

Global platform on cloud bringing together the vibration consultants and plant teams from across the world. The platform provides an opportunity for Remote Analysis On-Cloud, and facilitates consultation remotely or on-site, for various vibration analysis/diagnosis services.

The Model

VibExchange offers Innovative SaaS Services for carrying out Vibration Analysis On-Cloud. By neutralizing data collection devices and applications, collection of vibration data and analysis is made simpler. This concept helps analysis & diagnosis of data from a variety of instruments on a single platform.

The Solution

Innovative services for carrying out vibration analysis use ever-evolving cloud-based technology. An IoT environment, having a pool of vibration consultants and engineers from plants across the globe, has been established for helping plants with remote analysis and diagnosis. We are setting up the trend of composite Predictive Maintenance Services via a marketplace model.

The Service You Trust

Having a graded knowledge pool of registered experts and our own in-house team, we are the most dependable resource to ensure optimum quality of analysis and value for money.

Modes of Services

• A. Self-Diagnosis
• Upload data in Excel for Amp & frequency
• Login --> Scroll down & click ‘How we do'
• Click --> Buy Now (make payment)
• Upload data ---> Generate pictorial defectogram
• Create map of likely defects. Stores file for 5 days.
• E-mail messaging.

Sample Diagnosis

Unbalance / Looseness Structural Reason Description: There is only one significant peak on first order.

Belt drives: Sheave misalignment Reason Description: There is only one significant peak on first order with axial direction.

B. Hire Experts

• Login -->
• Go to --> ‘How we do'
• Buy now Make Payment
• Upload & store files of FFT, UFF, WAV & CSV
• Provide machine-specific data
• Wait for 2 working days
• View or download the report
• Report includes overall FFT, Alarms, likely causes & recommendations

C. Rent SaaS

• Login -->
• Go to --> MFF
• Make payment for SaaS using VibAnalyst & MFF
• Upload or access your files from desktop or VibExchange databases (FFT, UFF, WAV & CSV)
• Time waveform measurement cursor
• FFT Plot with sideband and harmonic cursor
• Diagnose faults: View & download reports in Word, PDF & Excel

-

The MTN 5000 features a 3.5-inch TFT touchscreen with an intuitive menu, allowing users to set data sampling periods, alarm threshold levels, and delay times on a channel-by-channel basis** or across all channels.

The system accepts voltage or 4–20 mA inputs, making it compatible with a wide range of sensors. AC outputs are available via door-mounted BNCs for easy analysis. Optional Modbusand remote PC monitoring capabilities are also supported.

Options:

• Modbus TCP/IP connectivity
• PC connectivity for remote monitoring and data logging
• Alarm beacon
• Internal-mounted display and BNCs for IP65 protection

*Maintnode – Permanently Installed Remote Monitoring System

The Maintnode is a permanently installed remote monitoring system designed for the most demanding industrial tasks. It provides a complete picture of equipment status by collecting measurements from multiple sensors and integrating data from your existing systems.

How it Works

• Maintnode supports a wide range of sensors, including:
• Vibration
•  Ultrasound
• Current
• Temperature
• Pressure
•  Speed
• Any 0–10V / 4–20mA sensor

It can monitor equipment operation, calculate operating hours, measure vessel and tank levels, track valve positions, gather data from power analyzers, and observe current waveforms.

STD-3300 is a powerful two-channel vibration analyzer that makes it possible to collect and analyze synchronous two-channel data. Impressive diagnostic features and a balancing function make this analyzer a key tool for detecting machinery faults.

Highlights:

• Auto-detection of sensor type and parameters; works with any ICP sensors, proximitors, etc.
•  Warning and alarm thresholds
•  Complete data analysis on-site (waveforms, spectrum, filtration, orbits, etc.)
•  Long signals collection and further analysis
• Run-up/Coast-down
• Real-time analysis
•  1- or 2-plane balancing
•  Free firmware updating
• Fully compatible with the Vibrodesigner-Standard analysis software
•  STD-3300 can be connected to online condition monitoring systems

The 107VF Vibration Analyzer (Device, Analyzer) is a compact yet powerful vibration analyzer designed to measure overall vibration parameters, FFT spectrum analysis of rotating machinery, immediate evaluation against ISO 10816 standard, and condition monitoring by route-based measurements and data collection. Route files and data files exchange via email make it ideal for data collection at remote sites. Simple to use, with free firmware updates, and comes with data management and reporting software.

STD-500 – Ultra-Portable Vibration-Measuring Instrument

The STD-500 is an ultra-portable vibration-measuring instrument with internal spectrum analysis functions, used for regular machinery condition monitoring.

Highlights:

• Bearing condition monitoring based on high-frequency enveloping
•  Store up to 500 points (LF waveforms or envelop waveforms)
•  Route or off-route data acquisition
•  PC connection via USB for detailed analysis
•  Explosion-proof – Ex ib IIB T3

Extra Features:

• Bearing condition detection
•  High-frequency spectrum analysis
•  RMS, Peak, and Peak-to-Peak vibration measurement
• Free firmware updates via USB

Multifunctional:

From quick on-site analysis to detailed data processing on your PC, including spectrum analysis, trend creation, fault location and severity detection, imbalance, misalignment, soft foundation issues, and maintenance of a machinery condition database.

Route and Off-Route Usability:

Uploading routes from **VibroDesigner Standard Analysis Software** facilitates both data acquisition and creation of a unified repository for diagnostic data, automatically uploaded to your computer.

Easy-to-Operate:

With only two buttons and an intuitive menu, operation is simple and convenient:

1. Turn on your data collector.

2. Select a route or off-route measurement point.

3. Place the tip of the accelerometer against the measurement point and press **ENTER**.

4. When finished, the message **“MEASUREMENT IS COMPLETED”** is displayed. The measured value is shown, and the collected waveform is saved in memory.

The MS1000 Online Monitor plays a vital role in industrial monitoring, widely used in applications ranging from continuous steady-state operation of steam turbines, gas turbines, and compressors** to various conditions of olling mills and belt conveyors. The system continuously provides short-interval monitoring data to predict sudden changes in equipment condition, offering **24x7 protection.

With a dedicated diagnosis system, it analyzes abnormalities, provides suggestions, guides maintenance personnel to find root causes, reduces unplanned downtime, and prolongs equipment service life.

The MS1000 consists of 6 modules corresponding to different monitoring requirements. Modules can be combined based on the distribution of field equipment. The main control module** dispatches acquisition tasks, generates reliable alarms, and transmits raw data and alarm events to a **web-based software system** for quick analysis and response.

By integrating process state signals from automation systems, the MS1000 enables accurate condition collection and supports diagnosis under various operating conditions.

Features:

• 6 dedicated modules for versatile monitoring
• ACC/VEL/ Shock Energy measurement
•  Shaft orbit / Shaft position monitoring
• 4–20 mA signal inputs
•  6-feature frequency band monitoring and analysis
• 5-feature value trending analysis
• Reliable alarm events
• Automatic fault library matching
•  Conditional acquisition
•  Switch signal input/output
•  RPM signal input/output
•  Integrated diagnosis with processing status data

Smart Vibration Monitor – 4 Channel & 8 Channel

Online/Fixed Vibration Monitoring

Features:

• 4 accelerometer channel & 8 accelerometer channel versions
• 24 VDC (relay drive) switched output for each channel (warning/critical, g or velocity)
•  4 to 20 mA output for each channel (g or velocity)
•  Temperature input
•  Tacho input
• USB or Ethernet connection to Smart Vibration Monitor PC software and optional vibration analysis software

Advantages:

• Extremely cost-effective – lowest cost per channel industrial vibration monitor/analyzer
• Very easy to set up using Smart Vibration Monitor PC software
•  24/7 monitoring of critical plant operations

Benefits:

•  Single low-cost unit monitors plant with local alarms and connects to optional C-Trend II high-functionality PC analysis software
• The Smart Vibration Monitor-04 and Smart Vibration Monitor-08 are the new generation of low-price, high-performance installed vibration analyzers from TPI
• With up to 8 accelerometer inputs, 8 digital outputs, 8 analog outputs, temperature and tacho inputs, as well as USB and Ethernet connectivity, the Smart Vibration Monitor-04 and Smart Vibration Monitor-08 modules offer unrivalled price/per-channel performance
•  The analyzers can be used in several different ways

STD-510 Data Collector is used for monitoring and analysis of rotary machine conditions. Thanks to its pocket size, lightweight, functional, and easy-to-operate design, STD-510 is an ideal tool for daily vibration monitoring of industrial equipment.

Highlights:

•  Using external sensor with magnetic holder enables you to collect broadband data more accurately and reliably
•  Data acquisition and storage: up to 500 waveforms
•  USB port to transfer data to computer, upload routes, and download data for in-depth analysis with the Vibrodesigner Analysis Software
•  On-site FFT analysis
•  Tacho input
•  Explosion proof – Ex ib II BT3

On-site Analysis:

•  Cursor and coordinates
• In-band values
•  Various measurement modes
•  Zooming

FactoryManager is essentially a Vibration Data Management and Analysis Software. It stands UNIQUE in many ways and excels through the versatility of application and data management. It is designed to be a utility reducing planned and unplanned stoppages in any plant.

FactoryManager therefore represents a utility that has plant-wide applications. It is an ever-expanding application aimed at improving UPTIME and increasing productivity. Factory operations are dependent on the control of machine vibrations. This is achieved through identification, detection, measurement, and assessment. Simple Gateway and Sensors.

Unique Attributes:

FactoryManager has a unique characteristic of providing multiplicity. It has five levels of hierarchy and this hierarchy can be automatically created from the existing database. It can be singular as well as multiple in its hue. It can be a single license or networking license software. It can operate from anywhere and everywhere and it can be used forever without upgradation. However, it is also open to add upgrades at will. It has highly user-friendly Windows-like intuitive operation and navigation. It is equally simple to learn and provides conveniences for its users beyond expectation. With all this, high-resolution display of 1152×864 pixels, and extensive route management capabilities, FactoryManager is an inexpensive utility. FactoryManager meets the need of efficient vibration data management and intelligent analytical formatting. It has simple and intuitive data display and structuring facility that makes it highly user-friendly.

Facilities:

FactoryManager lays emphasis on speed instead of memory use and has a simpler installation procedure. It provides easy download of data. In line with its core characteristic of multiplicity, it provides multiple manipulative options for every feature and function. This helps in facilitating intelligent formatting for the identification of patterns and indications in the data. This in turn becomes a great training and learning tool. Above all, FactoryManager is open for customization for OEMs. It has an endless list of facilities that can only be appreciated through personal experience. Several dozens of reports are available in FactoryManager in formats of Word, Excel, PDF, RTF, RPT, etc.

Analytics:

FactoryManager incorporates a large array of analytical functions, managing data/graph/zoom/area display/alarm/cursor management and single dimensional analysis. The principles of multiplicity, flexibility & customization are applicable to all these. For example, harmonic cursor can be generated for different triggers and the display for each harmonic can be customized. The defaults in all functionalities help the new user, but experienced users can set customized functionalities.

Here’s your text with only errors corrected (punctuation, spacing, and minor consistency) Frequency range: 0.5 kHz – 50 kHz. Sampling rate: 1 kHz – 128 kHz. Resolution: 100 – 25,600 lines. Analysis functions: Spectrum, time waveform, with suitable anti-aliasing feature.

Acceleration, velocity & displacement, phase, time waveform, enveloping.

Accuracy: within ±2%.

Types of detection: RMS, peak, peak-to-peak, crest factor, peak detection.

Severity: ISO 10816.

Ruggedized to withstand humidity, temperature, and impact from equipment drops.

Simultaneous 4-channel spectrum display.

All channels can be configured with different frequency ranges, windowing, average type, settings for simultaneous data collection from the channels.

Cross-channel analysis facilities including cross-phase, cross-spectrum, and cross-channel waveform.

Trigger: External, internal, free run. Selectable window: Hanning, Hamming, rectangular, and flat.

Selectable averaging: no average & linear, peak hold, exponential, time, and synchronous average.

Measurement units: English/Metric.

Natural frequency measuring.

Single- and dual-plane balancing.

.